Pure process air for yogurt production in open cups
airinotec implements a comprehensive process and hygiene concept for yogurt production in open cups, in which all production steps are optimally coordinated. Through a combination of precise airflow control, a holistic filtration concept, controlled temperature, and intelligent automation, the product is reliably protected from contamination and its quality is consistently ensured.
Maximum process reliability and product quality
The result is a stable, reproducible manufacturing process that meets the highest hygiene standards while also improving efficiency and equipment availability.
- Defined hygiene zones throughout all process steps
- Precise temperature control in the incubation chamber and cooling tunnel
- Process reliability during incubation and cooling
- Consistent and reproducible product quality
- Hygienically optimized airflow
Hygienic Zoning – Clean Air at Every Stage of the Process
Clearly defined hygiene zones ensure that each stage of production is provided with exactly the environmental conditions it requires. A clean environment is particularly crucial in the production of yogurt in open cups. The targeted control of HEPA-filtered airflows prevents microorganisms from entering sensitive areas. At the same time, it ensures stable conditions within each zone and lays the foundation for a consistently safe production process.
- Clear separation of critical production areas to minimize contamination risks
- Directed and controlled airflow for defined conditions
- Prevention of cross-contamination between process steps
- Consistent air quality for stable product quality
Precooling Area – Controlled precooling for stable processes
The pre-cooling zone serves as the foundation for all subsequent process steps. Here, the product is specifically cooled to a defined initial temperature in order to create optimal conditions for fermentation.
- Stable initial temperatures for incubation
- Consistent and controlled process flow
- Optimal preparation for fermentation
- High system availability due to stable conditions
In yogurt production, the environment determines the quality. We ensure that it is kept under precise control at all times.
Incubation Area – Precisely Controlled Incubation in a Cleanroom
The actual process takes place in the incubation area. Lactic acid bacteria ferment the product under precisely defined conditions, which gives it its flavor, consistency, and texture. Since the product is particularly sensitive during this phase, stable temperatures and a hygienically impeccable environment are crucial. airinotec ensures precise control of all relevant parameters, thereby guaranteeing maximum process reliability.
- Precise temperature and time control for stable fermentation
- Hygienically controlled process conditions in a cleanroom
- Safe and consistent fermentation process
- Reproducible product quality
- Fully automated process control
Product Cooling Area – Process-controlled cooling for maximum quality
After incubation, the fermentation process is halted through controlled cooling. This step is crucial for ensuring the desired product quality and shelf life. The cooling system developed by airinotec enables uniform, process-controlled cooling—even at high capacities. This ensures consistent product quality across all batches.
- Consistent and controlled product cooling
- Hygienically controlled environment during the cooling process
- High cooling capacity for large production volumes
- Fully automated process control
- Reproducible product quality
Fully automated transport and integrated systems
All process steps are linked by a comprehensive automation concept. From tray conveyor systems to the air supply, all systems work together seamlessly, enabling precise control of the entire production process. By significantly reducing the need for manual intervention, this approach not only increases efficiency but also minimizes the risk of errors and contamination.
- Consistent process control across all system modules
- Precise control and monitoring of all parameters
- Minimized operator intervention for improved hygiene
- Efficient and seamless material flow
- High operational reliability and future-proof design
Conclusion: Maximum hygiene and quality through controlled process air
Yogurt production in open containers places the highest demands on hygiene, temperature control, and process stability. Only through the seamless interaction of these factors can consistently high product quality be ensured. With its process air technology, airinotec lays the foundation for safe, efficient, and reproducible production processes in the food industry.
- Maximum product safety through controlled airflow
- Consistent, high product quality
- Reliable protection against contamination
- Efficient and stable production processes
- Future-proof solutions for the food industry
